PLASTIC MOLDING UNDER PRESSURE
SHEET FORMING
MACHINING AND MANUFACTURE OF CUTTERS
COMMUTATOR MOTOR MANUFACTURING PROCEDURE
ASSEMBLY LINE WORK
OTHER TECHNOLOGIES
 
 
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KEY TECHNOLOGIES FOR CONSUMER GOODS PRODUCTION

COMMUTATOR MOTOR
MANUFACTURING PROCEDURE

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The commutator motor assembly is accommodated in a shop of the total area of 6000 m2 and consists of the commutator manufacturing area; the rotator, stator, ASU and motor assembly lines.

Commutator Manufacturing Area
Commutator Manufacturing Area
Commutator Manufacturing Area

The commutator manufacturing area works on the closed cycle, namely from manufacturing bars to the off-the-shelf commutator. Presently two types of commutators are mass produced: 18-bar and 22-bar commutators. In the very near future the manufacture of 24-bar commutators will be mastered. The commutation power of the produced commutators is up to 1700 W, the rotation frequency is up to 35000 rev./min.
The Japan-made unique equipment allows to manufacture 1000 commutators of each type per shift.

The automatic production line of rotors of the ODAWARA company (Japan) consists of 26 units integrated into a unified transport system; three rotor modifications are made using it.

Automatic Rotor Production Line
Automatic Rotor Production Line
Automatic Rotor Production Line

The automatic mode line provides the full assembly, protective varnish impregnation, machining, balancing and testing of the engine rotors.
The line capacity is 1000 rotors per shift. The stator production line consists of the belt conveyor and 7 units of the Japan-made equipment; 5 stator modifications are made using them.
The line capacity is 1000 stators per shift.

The air suction unit (ASU) production line consists of the belt conveyor and 11 Japan-made semiautomatic machines integrated into a unified transport system. In this line two types of ASU of the rated power of 1000 and 1300 W are produced.
Each ASU passes running-in and testing in the automatic control line.
The line capacity is 1000 ASU per shift.

The motor production line consists of the belt conveyor and 8 Japan-made semiautomatic machines integrated into a unified transport system.
Two types of motors are produced
in this line.
Each motor passes break-in and testing in the automatic control line.
The line capacity is 1000 motors per shift.

Motor Assembly Conveyor
Motor Assembly Conveyor

 

 

 

 

 

 

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